1027 – Heat treated casting used in critical aerospace guidance system

#1027 Decorative/Brite Passivation

Decorative-Brite-Passivation

Industry:

Aerospace - Manufacturer of aerospace electronic guidance instrumentation

MFG/METHOD:

Casting/Heat Treated - Housing

ALLOY:

416 stainless steel

PROBLEM:

The part has a rough-scaled surface after casting. The scale is an oxide and a source for contamination. Our customer wants a clean scale free surface prior to machining. Electropolishing alone will not remove scale completely. The part is blasted with aluminum oxide media. Blasting is a very good method to remove investment casting scale. The 416 stainless steel surface has imbedded aluminum oxide after the blasting process. This is still a source of contamination.

SOLUTION:

We electropolished the part to remove any impurities and residual scale left behind after aluminum oxide blasting. The result is a clean surface finish prior to machining. After machining the part is passivated to insure further corrosion protection. Able Electropolishing has been part of this design process for over twenty-five years.


Note to engineer:Castings and especially investment castings can at times have problems with density or porosity. The presence of pores or flaws can render a machined casting worthless. Electropolishing has been used as a means to inexpensively “test” a casting prior to expensive machining operations. By electropolishing a casting, sub-surface flaws and pits are exposed. For more details, please call.


Download Electropolishing Case Study PDF

Contact Us to Learn More about Electropolishing

quote
Request a QuoteDiscover the Able Electropolishing Difference »
sample
Try Electropolishing for FreeSend Us Your Part to Process for Free »