In assemblies where contact to metal surfaces is critical, improvement of that metal surface becomes important. Virtually all metalworking operations including cutting, stamping, welding and forming roughen a metal surface. When that metal surface is then forced to work in critical sealing or friction zones, product performance often suffers.
One of the traditional instruments used to measure surface roughness is the profilometer. The profilometer, using a diamond stylus to record the irregularities of the surface, usually gives a readout in microinches or micrometers. This quantifies the roughness of the surface, with a larger number indicating a rougher surface. Able Electropolishing typically reduces these microinch values by 50%, i.e. a 16-microinch surface before electropolishing will be improved to an 8-microinch surface afterward.
Illustration A depicts a typical cross-sectioned metal surface. The electropolishing process allows for a concentration of current in the peaks of a surface, thereby reducing microscopic peaks and causing a leveling action. By reducing the surface peaks, the microfinish values are reduced as well.
In general terms, when properly applied, electropolishing can reduce microfinish values by 50% with a removal of .0005″ from each surface. Chart B clearly shows that maximum benefit is achieved in this area, and that removing much more metal does not continue to improve surface finish.
It is important to note that electropolishing is best suited for improving microfinish values on complex or fragile parts. Many other microfinish improvement methods such as grinding, lapping or harperizing are not suitable on multi-faceted parts or fragile stampings.
To see how we can improve the microfinish of your parts, send us your parts or prototypes and we’ll electropolish them for free – we’ll even pay for the shipping. Samples are processed in 24-48 hours.
Contact us to learn more about electropolishing and microfinishing
Join the experts at Able Electropolishing via Microsoft Teams to ramp up your knowledge of metal finishing processes and have lunch (or breakfast, if you prefer) on us.
Send us your parts/prototypes and we’ll electropolish them for free – we’ll even pay for the shipping! Samples are processed in 24-48 hours.
From implantable devices to surgical instruments, electropolishing is a single-process treatment that results in biocompatible, safe and ultra clean parts.
We offer aerospace vendors and original equipment manufacturers our signature metal finishing services to increase fatigue-resistance for their metal parts, rendering them capable of withstanding the stress and corrosion that comes with long-term use.
Our strict adherence to industry standards ensures that pharmaceutical components are electropolished in accordance with ASTM B912 and ASME BPE specifications. These products are clean and smooth, corrosion resistant and contaminant free.
Corrosion resistance and microfinish improvement are essential for critical automotive parts, making electropolishing an increasingly beneficial option for automakers.
Our metal finishing services help increase corrosion resistance for these parts, and by removing the outermost layer of metal withelectropolishing the durability and longevity of these appliance components is increased.
Electropolishing materials for this industry eliminates the buildup of bacterial biofilms, as well as keeping the equipment free of contaminants like Salmonella. Electropolishing delivers the level of sanitation required by a number of regulatory agencies.
From robotics to mobile equipment, the uses of electropolishing in the hydraulics and pneumatics industry are many. By helping prevent premature part failure, electropolishing reduces downtime and increases the life cycle of these components.
Improving conductivity and performance is just one benefit electropolishing offers for electronics parts. The surface finish is improved by as much as 50%, removing imperfections from the material without material removal.
The process of finishing critical metal parts for our clients in industries that include aerospace, medical device design, semiconductor manufacturing, pharmaceutical production – and many others – is incredibly precise. Success can be measured in ten-thousandths of an inch.
Passivation is a widely used chemical finishing process to remove contaminants and improve the corrosion resistance of metal parts, including stainless steel and alloys like Nitinol and titanium. While passivation can be effective for many parts, for certain parts and…
If you’re manufacturing parts with 440C stainless steel and relying on passivation to get the finish you need, you may be overlooking an opportunity to dramatically improve the corrosion resistance of your parts.
While electropolishing is best known for the results it achieves as the last step in the process for finishing critical metal parts, it can also be an interim step for improving the results of parts that will undergo plating.
