Our Finish First methodology enables world class design and manufacturing engineers to approach metal finishing challenges from the beginning, as an advantage in the design and prototyping stage.
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Learn why enhanced corrosion resistance is one of the most common reasons engineers across a variety of industries rely on electropolishing to finish their critical metal parts, especially for parts made of stainless steel. Three included case studies show the difference electropolishing makes.
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Electropolishing, with its ability to remove a microscopically precise layer of surface material with consistent results, is the finishing process of choice for such parts, for many reasons. Learn why electropolishing is more effective than other methods for removing burrs.
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Whether you are an original equipment manufacturer (OEM), a part manufacturer or a metal working shop looking to solve these common surface problems, it's critical to find a solution to adequately address these surface problems in a cost-effective method.
Download GuideOur electropolishing process is more than simple deburring — it also improves the surface finish by as much as 50 percent, removing peaks and imperfections from the material and reducing the Ra value.
Because Able Electropolishing can process non-ferrous metals, we are favored by clients fashioning electrical contacts out of beryllium copper. For example, we process multiple contacts for a client that stamps parts used in a two-way radio. These radios were not transmitting properly in the field, and their poor performance was traced back to flaws in the manufacturing of their contacts. The client was using vibratory tumbling as the last machining operation, but the engineers needed a process that would better prepare the surface before gold plating.
By electropolishing and testing various samples, we determined the ideal amount of surface metal to remove in order to solve our client’s quality issues. Electropolishing the part removed all surface contaminants embedded in the metal, allowing the gold plating to adhere to specifications. By deburring the part and creating a larger radius on the edges, we were also able to reduce the buildup of plating in those areas.
Send your samples for electropolishing and we will evaluate both finish and dimensional changes. If electropolishing is planned during the design stage, the material removal can be factored into your final size specifications.
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Electropolishing Case Study: Formed and Welded 430 Stainless Panel Used in Computer ApplicationRead Post »
Why Choose Able Electropolishing Over Other ElectropolishersRead Post »
Electropolishing Case Study: Cellular Phone Antenna Needing High Corrosion ResistanceRead Post »
In an undertaking as meticulous and methodical as electropolishing and passivation, it’s important to get the details right. That includes meeting the criteria established by outside standard-setting bodies that ensure the highest-quality materials and parts for critical industries like pharmaceuticals,…
Passivation is an essential finishing process enhancing the durability and efficacy of metal parts in industries with no room for error, such as medical device manufacturing. Critical to ensuring that medical devices perform reliably over time, passivation uses a specialized…
Among the most demanding surface finish requirements of any industry, the specifications, standards and quality assurance processes that cover components used by the semiconductor industry impose metal finishing criteria that leave nothing to chance.
Crafting aerospace components demands precision down to the microscopic level. Through meticulous removal of contaminants and enhancement of corrosion resistance, metal finishing techniques such as passivation help ensure part performance and longevity.
