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The last decade has brought a dramatic increase in the number of parts we electropolish for the laser and photonics industry. They include parts like the aluminum housings, mounts and accessories used in the manufacture of industrial lasers.
A major laser manufacturing company we worked with was searching for a process that would not only provide a contaminant-free part for its products, which are assembled in a clean room, but also a smoother part surface for better sealing properties.
After processing material samples and actual prototypes, a process was developed to provide the surface finish the manufacturer required. When the research and development was completed, (.0006” to .0008”) total material removal was approved and specified with an Able specification number. The specification number includes the alloy code, type of electrolyte, primary goal and material removal. The company’s R&D engineers determined that electropolishing the parts was critical to the proper functioning of the lasers.
Send your samples for electropolishing to evaluate both finish and dimensional changes. If electropolishing is added during the design stage, the material removal can be factored into your final size specifications.
Download our technical guide and discover how electropolishing is a more cost effective method of achieving clean parts for your photonics, optics or laser applications.
Electropolishing, with its ability to remove a microscopically precise layer of surface material with consistent results, is the finishing process of choice for such parts, for many reasons. Learn why electropolishing is more effective than other methods for removing burrs.
Whether you are an original equipment manufacturer (OEM), a part manufacturer or a metal working shop looking to solve these common surface problems, it's critical to find a solution to adequately address these issues in a cost-effective method.
The extreme heat resistance and resilience characteristic of refractory metals like niobium, molybdenum, tungsten, tantalum and TZM make them useful in applications like aerospace components, small modular reactor components and other parts that must withstand extreme environments.
A wide array of modern assemblies for everything from aerospace parts to medical devices depend on high-quality springs that must perform to incredibly precise specifications, often in very tiny spaces.
Small modular reactors are entering component fabrication under tight schedule pressure. Across every coolant technology, surface integrity is becoming a qualification gate — not an afterthought.
Electropolishing is a precise and controllable process for eliminating defects from the surface of metal parts. But it’s not the only finishing process available to manufacturers; there are mechanical, chemical and plating processes that can remove defects and improve the…
