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(773) 277-1600 | By submerging metal parts in an electrochemical bath, the electropolishing process dissolves a uniform layer of surface material. This strips away embedded contaminants, heat tint and oxide scale, leaving parts with a bright, corrosion resistant finish. Improving corrosion resistance isn’t the only benefit of this process, though.
Because electropolishing removes a uniform layer of material and not just embedded contaminants, it also dissolves surface imperfections in the part itself. This may include cracks, pits, burrs, and other micro imperfections too small to be seen by the naked eye. Eliminating them doesn’t just eliminate initiation sites for bacterial growth and corrosion—it prevents them from getting bigger over time and inhibiting part performance.
Consequently, electropolishing is good not just for improving corrosion resistance, but for improving part performance and longevity. Metal parts may be less susceptible to premature failure and fatigue stress, and without burrs and jagged edges, they may perform better, as well.
While stainless steel is known for its corrosion resistance, it contains iron, which is susceptible to corrosion, especially if parts are frequently exposed to moisture or harsh environments. Contamination left behind by machining processes can also impede the corrosion resistance…
Electropolishing is a highly controlled electrochemical process that directly impacts surface integrity, corrosion resistance, cleanliness, and performance.
In aerospace manufacturing, electrical discharge machining (EDM) is often the only practical way to create the intricate shapes, micro-features, and tight-tolerance geometries required in high-performance parts. From fuel-system components to actuator housings, landing-gear hardware, and propulsion assemblies, EDM enables precision…
Burrs—those unwanted raised edges, micro-protrusions, and sharp fragments left behind after machining, stamping, or laser cutting—are a common challenge in metal manufacturing.