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Case Studies


1. 1000 - Machined roller surface needing smoothing after shot blasting.
2. 1000 - Machined stainless assembly used in printing industry
3. 1001 - Complex machined components with burrs and galling problems
4. 1001- Machined screw and body used in critical automotive application
5. 1002 - Stainless assembly used in a highly corrosive environment
6. 1002- Stainless weldment used in critical semiconductor application
7. 1003 - A thin, copper stamping with fine burrs related to normal die break
8. 1003- Copper stamping with surface contamination and burrs
9. 1004 - A medical assembly that needed to improve sharpness on a machined surface
10. 1004 - Complex and critical shaft assembly used in kidney dialysis
11. 1005 - An aluminum component with imbedded contamination
12. 1005- Aluminum component used in a cellular application
13. 1006 - A brass and stainless assembly needing cleaning and suface improvement
14. 1006- Stainless and Brass assembly with braze and flux contamination
15. 1007 - A fluid control needle with tooling and machining surfaces that were being hand-finished
16. 1007- Valve needle used in fluid control; critical burrs and finish improvement
17. 1008 - A machined casting with sealing problems related to the machined surfaces
18. 1008- Machined casting used in beverage filling application
19. 1009 - Medical casting needing to withstand cleaning agents that contain bleach
20. 1010 - Food application assembly needing high corrosion resistance
21. 1011 - Various formed tubes needing removal of surface contaminates
22. 1012 - Machined part needing fully clean surfaces in complex recesses
23. 1013 - Machined parts that needed brightening without part damage
24. 1014 - Clean room component needing contaminate-free metal surface
25. 1014 - Very thin chemically etched part needing burr removal
26. 1015 - Complex machined casting needing surface cleaning without part damage
27. 1015 - Surface contamination from normal fabrication needed removal
28. 1016 - Component used in a piston assembly that needed surface improvement
29. 1017 - Complex assembly that was too expensive to hand polish
30. 1017 - Medical brazed assembly needing careful cleaning
31. 1018 - Complex assembly made of multiple alloys needed improved sealing surface
32. 1018 - Complex assembly made of stainless, molybdenum and glass
33. 1019 - Complex stainess part needing safe burr removal
34. 1019 - Computer component needing surface improvement on many opposing surfaces
35. 1020 - Complex stainless machined part needing corrosion protection
36. 1020 - Machined part used in pressure regulators needing smooth surface
37. 1021 - Heat treated stamping needing both brightening and improved corrosion resistance
38. 1022 - Copper stamping used in electronic assembly needing safe removal of fine burrs
39. 1023 - Machined steel gear needing surface improvement for noise reduction
40. 1024 - Complex welded and formed assembly with contamination from welding
41. 1025 - Stainless stamping needing critical reflective surface for ultraviolet application
42. 1026 - Valve component for food industry requring corrosive resistant surface
43. 1027 - Heat treated casting used in critical aerospace guidance system
44. 1028 - Stainless EDM part with recast layer problems
45. 1029 - Aluminum reflector needing bright reflective finish
46. 1029 - Imbedded polishing compounds on this aluminum part required cleansing
47. 1030 - Machined parts that are oversized and rejected
48. 1031 - 30,000 fasteners needing salvage due to surface contamination
49. 1031 - Fastener needing removal of heat treat discoloration
50. 1032 - Medical part used in oxygen metering needing precise finish improvement
51. 1033 - Flat stamping that needs a bright surface without distorsion or damage
52. 1033 - Flat stamping with suface contaminates
53. 1034 - Machined medical part wearing due to metal-to-metal contact
54. 1035 - A fastener with dull and contaminated surface
55. 1035 - Automotive fastener needing improved corrosion resistance
56. 1036 - A 410 stainless consumer product needing resistance to household cleansers
57. 1036 - Ground stainless surface needing fine burr removal. Part used in consumer appliances
58. 1037 - Aluminum mold used to form automotive hoses. Part needed a clean surface.
59. 1038 - Springs subjected to a chlorine environment. Needed highly corrosion-resistant surface.
60. 1039 - Aircraft seal needing cleaning of brazed areas and improved corrosion protection
61. 1040 - Fine drawn stamping used in critical television tube application.
62. 1041 - A part used to mold implant devices. The machined surfaces needed smoothing prior to a critical plating operation.
63. 1042 - A brass machined part that required precise, clean holes and a smooth surface.
64. 1043 - Stainless air flow valve used in oxygen application needing a clean burr-free surface.
65. 1044 - Food/beverage component needing high corrosion resistance to cleaning chemicals.
66. 1045 - Food equipment with welding contamination
67. 1046 - Automotive fasteners needing removal of copper coating
68. 1047 - Stainless stamping used in automotive application needing improved corrosion resistance
69. 1048 - Multi-alloy assembly used in medical application needing purification
70. 1049 - Large stainless hopper with powdered food adhesion problems
71. 1050 - Copper switch component with fine burrs causing pre-mature failure
72. 1051 - Copper automotive stamping with burrs that cut into a plastic mating surface.
73. 1052 - Hastelloy machined part needing de-contamination and improved microfinish.
74. 1053 - Stainless stamping used in a consumer knife assembly with interior burr problems.
75. 1054 - Pharmaceutical machined part needing a surface that would not harbor bacteria.
76. 1055 - Large automotive part used in high vacuum leak testing application. The 1500 pound part needed high corrosion resistance.
77. 1056 - Aluminum aircraft reflector needing uniform improvement of parabolic areas.
78. 1057 - Cellular phone antenna needing high corrosion resistance. Dimensions were critical to maintain frequency specifications.
79. 1058 - Aluminum forging with high hand-finishing costs. Electropolishing improved surface finishes and reduced costs.
80. 1059 - Semiconductor immersion heater with surface contamination needing to pass high standard testing.
81. 1060 - Brass nozzle with difficult burr located in orifice. The part is used in a beverage application.
82. 1061 - Machined brass assembly used in industrial spraying application. The customer was looking to replace a destructive bright dip operation.
83. 1062 - Steel spring with surfaces too rough and contaminated to accept plating. Plating was peeling causing a high reject rate.
84. 1063 - Surgical assembly used in tracheal procedures. The parts needed high corrosion resistance to corrosive sterilization chemicals.
85. 1064 - Heat treated part used in packaging machinery. Galling and other problems in teeth caused binding in the assembly.
86. 1065 - Wireform used in food service application. End customer needed a corrosion resistant surface that was easy to clean.
87. 1066 - Optics Component Needing Decontamination
88. 1067 - Automotive stainless fastener needing high corrosion resistance.
89. 1068 - Heat treated tool steel part used in plastic molding application. Customer was looking to remove burrs and improve mold release characteristics.
90. 1069 - Brass gear needing critical smooth finish in tooth areas. Secondary hobbing operations did not meet finish specs.
91. 1070 - Extruded and machined brass part needing burr removal from complex surfaces.
92. 1071 - Formed and welded 430 stainless panel used in computer application, needing contamination free surface.
93. 1072 - Multi-alloy medical part needing removal of surface contamination.
94. 1073 - Immersion heater made from tubular stainless needing improved corrosion resistance.
95. 1074 - Aluminum Bronze fastener used in electronic application. The part needed to meet semiconductor cleanliness specifications.
96. 1075 - Steel music wire spring used in a lock assembly. The part was failing prematurely due to surface cracks.
97. 1076 - Stainless stamping used in a corrosive battery application. Part also needed deburring on complex surfaces.
98. 1077 - Stainless drawn part used in water fountain application. Parts needed to be bright and corrosion resistant.
99. 1078 - Aluminum reflector needing improved reflective properties. The part needed surface smoothing without damage to part geometry.
100. 1079 - Automotive casting used in critical painting application. Part needed high corrosion resistance.
101. 1080 - Copper drawn part used in Aerospace oxygen application. Part needed clean surfaces free of contamination.
102. 1081 - Stainless food frying assembly needing high corrosion resistance and improved cleanability.
103. 1082 - Stainless tubing assembly used in food application. Special masking of heating element was required to prevent damage.
104. 1083 - Stainless medical rack needing high corrosion resistance. Part is immersed in hot water for long periods.
105. 1084 - Nickel Silver medical part needing removal of surface contaminates caused by a brazing operation.
106. 1085 - Large stainless weldment used in semiconductor chip fabrication. Part needed clean, chromium rich surfaces.
107. 1087 - Complex stainless weldment used in marine, pharmaceutical and semiconductor application. Part needs high corrosion resistance.
108. 1088 - Stainless animal containment fabricated from formed wire. Part needed economical brightening and improved corrosion resistance.
109. 1089 - Stainless assembly used in complex printing machinery. Surfaces needed smoothing without damage to base part.
110. 1090 - Weldment used in commercial ice making system. Part needed economical cleaning of weld discoloration.
111. 1091- Aluminum lock rod used for tractor trailers

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